Showing posts with label construction. Show all posts
Showing posts with label construction. Show all posts

23.5.24

Crix!!


by Craig

In September 2023, we bought a machine to make our own bricks for construction projects at the hospital. This machine makes bricks by compressing soil mixed with cement, and the combination of compression and cement makes them resistant to damage from weather. These blocks have a special shape which allows them to interlock with all their neighbors above, below, and side to side. This means when building a wall, we don’t need to use any mortar to bind the bricks to each other like we do with the traditional bricks. These bricks go by different names, Interlocking Stabilized Soil Blocks (ISSBs), Compressed Earth Blocks (CEBs), but we have just been calling them Crix (a stylized portmanteau for "Craig’s Bricks"). It's an honor (but not my idea) to have my name integrated,  but it’s not because I deserve any credit for them, I am just the person who is most excited about them.


Our press, when it was still shiny and new, and some of the first Crix it produced


side by side comparison

stock of traditional bricks (top) and Crix (bottom)


There are a few good reasons why I am so excited about Crix, and why you should be too! They save on time, labor, fuel, firewood, sand, and cement; and all of those things lead to saving money. They also look really smart…in my opinion.



These Crix walls look nice, right?!
I know, I know, it looks like the Crix on the right have been mortared in place. But truly, they have been dry-stacked, and we just filled in the chamfer with a tiny bit of mortar to make it look a little nicer.


Traditional, local made bricks in Burundi have served us well for many years, but there are some inherent characteristics that can be improved upon. Those bricks are stabilized by heating them with a large fire, which consumes a lot of firewood – a precious commodity in Burundi. They also are far from uniform in shape, which requires a lot of mortar to make up for the inconsistencies. I measured a typical section of wall and estimated that only 52% of the wall was made of bricks, the other 48% was mortar! Another challenge is that these bricks are made in various locations around Kibuye and need to be transported here. This increases the cost, and is dependent on the availability of diesel, which can not be taken for granted here. Whereas, Crix don't require any firewood, they are uniform, use almost no mortar, and are made right here on site.


But, just because Crix offer an improvement on all of those challenges that are baked into the local bricks, doesn’t mean they are a slam dunk solution. Bringing in a new technology like this can really upset the order that we have worked for a long time to establish. Even though it seems much easier and faster to build with Crix, it is completely different from what the masons are used to doing, so it takes a lot of adjustment for them to get comfortable and fast at laying the Crix. We also didn’t really know if the community or the hospital administration would like Crix, they have a different value system than an American engineer. And, we needed to invest quite a bit of time and money into buying the equipment and learning how to use it well, before we could start to save any time or money in the construction process. Regardless, there will still be some applications where traditional bricks are more appropriate...but now we have options.


So, after buying the machine, we started slow and small in our brick production. We played around with our soil mixture and moisture content, the force required for compression, and the rhythm of many people working together to use the machine safely. We only produced 20-50 bricks per day in those first days. But steadily we improved our production to grow to roughly 200 per day! We also started using the Crix for small, low-risk structures to see how they would perform, how the masons would use them, and how others would like the look of them.


Two days worth of production in the early days


Our very first structure being built... a chicken coop

A privacy wall (left) and some small cookhouses (top and right)


We learned a lot along the way, and eventually found success in our small production and construction. And, everyone involved seemed to like the Crix! So, we started to ramp up the production in order to do bigger projects. 

First, we agreed to pay our workers per brick produced instead of per day of work, which took our daily production from 200 to over 400. But, it became hard to sift our soil fast enough to keep up with the brickmakers, so we built a rotary sifter to speed up that part of the process. We also realized that it was difficult and slow for the masons to cut the Crix, when laying them. So to help with this, we built a slicer to add on to our brick press, which slices the bricks before they have hardened, as they are being ejected from the press. 

Compressing a Crix

Approximately 400 Crix made in one day

Top: Dirt being shoveled into the rotary sifter
Bottom: Turning the crank on the end where the rocks are removed 

Nicely sifted dirt piling up

Brick slicer in action


After making these improvements we were able to build some larger projects with great success, including a 150-meter perimeter wall around hospital staff housing, and a new kitchen/dining area for the hospital.

150-meter wall made of roughly 9,000 Crix

New hospital kitchen and patient dining area under construction


This technology has proven itself to make a positive impact in the construction practices at Kibuye. But, if we zoom out and look at all of Burundi, then it is just a drop in the bucket. That’s why we recently took the opportunity to help facilitate a workshop in Bujumbura focused on this technology. I took seven of our workers who have been involved in making Crix to teach others what we have been learning over the past 8 months. It was awesome to see our guys – many of whom have not finished high school – teaching a group of architects, engineers, and professors about how to make and use Crix!! 


Our workers (in yellow shirts) attending the workshop

they were featured in the presentation

participants sifting soil

answering participants questions

everyone was excited by the first brick

All the participants and facilitators of the workshop





21.1.24

Threads of Years Long Gone: Ministers, Babies, and Reasons for Reconsidering Hope

 (from Eric)

On Friday, the hospital inaugurated a new district health office. In addition to being a church hospital and a teaching hospital, Kibuye is the referral hospital for Kibuye Health District, a geographic area of over 200,000 people. Anyone sick in that area goes to one of 18 health centers in the district which refer necessary cases to the hospital. Of course, we also get cases from all over the country and neighboring countries because of specialized care here, but we are the primary hospital for this catchment area, and this health district is administered and supplied by the district health office.

Their office was insufficient and helping them build a better office just outside the hospital wall also liberated some valuable real estate within the hospital that the old office was taking up. So we partnered with them to build a new office building. The building is lovely, and governmental dignitaries were invited to cut the ribbon.

The guest of honor was Burundi's Minister of Health. Newly appointed to the presidential cabinet in the last few months, this was her first visit to Kibuye. Burundi's amazing traditional drummers pounded and danced out a welcoming rhythm as the Minister's vehicle arrived, and we formed a receiving line, of which I was about number eleven.

Burundi's Traditional Drummers with the new district health office

As the Minister proceeded down the line, I shook her hand and said "Welcome to Kibuye." Over the thrum of drums behind us, she said "I know you. I met you in Banga when you were learning Kirundi. You had babies with you."

A journalist caught the moment where the Minister tells us she remembers us

I couldn't believe it, to say the least. Banga? Banga is where our team spent three months in 2013 when we first arrived, fresh from French language school but wanting to get a small smart on Kirundi language study before moving to the hospital.
 
Future Kibuye kids at Banga.

It wasn't the easiest three months. In fact, the "green soup" that we ate every night for dinner has become a bit of team lore. The electricity and water were usually out, and thus staying healthy was quite a challenge. I remember one night walking outside to see the adjacent hillside aflame (apparently a "controlled" burn for farmers) and wondering where the fire would spread.

During meals, the nuns who ran the guesthouse and restaurant, in order to help out high-chair-less parents (and to amuse themselves), would take Toby (who was about 5 months old) around and greet the other patrons. Apparently one of those patrons was the future Minister of Health, who came to Banga for a malaria training event.

Mama Lea - Toby's favorite nun

Now the Minister is at Kibuye, cutting a ribbon and remembering our team fondly. The ceremony began, and the governor of our province gave some opening remarks. Bishop Deo did a wonderful job discussing the work of the Free Methodist Church's institutions at Kibuye and their involvement in health care, including some upcoming plans. Then the minister took the podium and gave a very favorable speech. She again mentioned to everyone meeting our team in 2013 and remarked on our love for their country. She said that she would like to take a tour of the hospital afterwards, and spend close to an hour being guided deftly by Dr. Gilbert our medical director. All in all, a very successful visit.

***

The collision of past and present filled me with gratitude. It was the gratitude of someone who had been living on the back side of a tapestry, where all the threads are knotted and seemingly disorganized as they do their best to get from here to there. Then, for just a moment, you're allowed to catch a glimpse of the other side of the tapestry, where a beautiful, complex image has been created by those same threads.

You see that there were a couple stitches way over there, and then the thread disappeared for so long that you thought it was gone, and then it resurfaces in just the right place. And that makes you reconsider the other threads. It gives you hope for the other long-invisible strands. Or maybe this one over here has always bothered you, and you wish it would be gone. But maybe it actually plays a role in a bigger picture. It's been a source of tension, but maybe it's like the musical tension of a passing note to a beautiful chord. Who knows?

No thread makes a tapestry. Rather it's all the threads together. It's the whole of all our lives and days and interactions, woven together by One whose perspective is so much bigger than ours that it's like how the heavens are higher than the earth. It's incredibly hopeful, and also incredibly humbling.

Is that what Banga was for? Probably not, or rather maybe one thing among many. Who knows? The point is that there are these moments where you see a bigger story and though you may not have much more of an idea of what's going on than you did before, you now have a reason to hope that there actually is a bigger story. And that changes everything with regards to how you look at the beautiful and the problematic that surround you even now.

Is that what the Minister's visit to Banga and now to Kibuye was for? Maybe a bit, but she is not just a character in our story any more than we are just characters in hers. Surely God has many plans for her life in so many other domains. And so we see that the big Kibuye tapestry is itself a piece within the tapestry of Burundi, within the tapestry of His kingdom throughout His creation.

It's too complex. It makes our heads swirl. No one could weave together such a complicated web of billions of people's lives into a single beautiful work of art. But if someone could... If someone is, then that One is most worthy of praise.

(On a more personal level, here's a song I wrote a while back on a similar theme: The Weaving of My Days, also on Spotify and other streaming sites)




28.12.20

2020 in Kibuye: A journey towards flourishing?

(by Matt)

If you have ever been to Kibuye and attended family worship on Saturday evening, you have probably said the following words as part of the liturgy: “Thank you (Lord) for leading our steps even when we do not understand.” Lately, every time I read and speak these words they resonate with me a lot. I guess it is because there is a lot I do not understand about life in Burundi, the world, 2020 and its series of crises.

The year 2020 has been a very challenging year. It has showcased the vulnerability of mankind, our exposure to risks and the possibility to lose the things that give us a sense of security and safety such as democracy, economic stability, health, freedom, and fellowship with others…

While the impact of these challenges has been gentle in Burundi this year, I am still struggling with the sense of vulnerability that this uncertainty has revealed. I would like to shield myself against the possibility of losing anything I possess.

My work in Kibuye as the construction manager generally puts me in a position of authority. By default I am called to take actions and to make decisions that are executed immediately by those who are under my authority. My natural tendency in this position is to suppress any kind of vulnerability. But as Andy Crouch puts it in his book Strong and Weak, whenever authority and vulnerability are not held together, the result is withdrawal (no authority and no vulnerability), exploitation (authority without vulnerability) and suffering (vulnerability without authority).

I do not understand everything about 2020, but in my role as construction manager I have been learning that it is good to embrace both authority and vulnerability, because that is the way to flourishing. Here are some examples of how this principle has played out in my work:
  1. When the temptation is to withdraw, remember you are part of the body. I have been learning that I am not a mercenary or expert sent to save/help Kibuye but rather part of the body of Christ sent to be with my brothers and sisters in Burundi so that together we can serve and take care of the part of the body that is hurting or needs my gifts. Being then doing. Being for me has come with personal and emotional involvement; I have been trying to be more deeply embedded in relationship and mutual dependence with the construction crew which makes me vulnerable in a way. For this reason the team has welcomed me as one of them but also as their leader. They started trusting me more than they did before.
    When we were finishing the kindergarten building, the director of the school approached me and told me that the school had decided to paint all exterior beams and columns of the kindergarten in a cream color. He did not expect any pushback from me but compliance. It was a simple request from the director who runs the school, a request that had no structural implication I needed to be worried about. It would have been easy to just paint the building and move on. But that would have been withdrawal. As a member of the community I was aware of the challenges we had with maintenance because of the lack of training, human resources and funds. It was my responsibility as an architect and a member of the community with authority to deliver a building that will serve the school and the community for years to come. I told the director that we were not going to paint exterior beams and columns because it would require regular maintenance, which the school could not afford. Instead I had designed it to be aesthetically pleasing and low maintenance. He was very disappointed in me but I thought it was worth pushing for. Now after two months of rain and mud the building still looks clean


    Kindergarten building

    View from the access road

  2. When the temptation is to act without vulnerability (exploit), find ways to stay in relationships. Dependence on my team exposes me to the risk of failure and disappointment but it also empowers my team with the authority to take actions that could affect me directly. At times the authority given is misused, but most of the time it is used in a meaningful way. If my team or the project fails, I fail; if they succeed, their success is also mine. I do not always like this kind of vulnerability but God has been teaching me to embrace it.
    A few weeks ago, I had to get 4 self-contained rooms at the Octaplex ready for 4 new doctors to move in. I relied on and trusted a local contractor to make all the furniture for the rooms but in the end, they let me down because they couldn’t meet our deadline. I felt vulnerable and suffered because of their actions. If I had not trusted them in the first place maybe I would not have felt disappointed and hurt, but I would have reinforced a negative bias about Burundian culture and contractors. Maybe I trusted them because I started to learn the meaning of being, accepting the other who is different as my brother or sister; or maybe I was learning that change, transformation and healing come when we are together in a relationship. We trust and get hurt but we also use the authority we do have (authority is our “capacity for meaningful action” according to Crouch) to try again; and we hope that the power of love that comes from being together will change the other and us. Although I ended up doing the work with my team to meet the deadline, we kept the relationship with the local contractor and contracted him for other work hoping that they will be more reliable in the future.


    The Octaplex

  3. When the temptation is to suffer out of fear of shame, take action together. I am learning that to be culturally appropriate does not mean to withdraw from taking meaningful action in order to avoid the possibility of loss or hurt. Instead, I think it means to communicate clearly in a respectful manner about the action that needs to be taken, while acknowledging that something valuable might be lost in the process.
    Last year, concrete test results for the paediatric building ramp were very bad. As a consequence, part of the ramp had to be demolished and recast. This was a very sensitive matter for leaders and members of the construction team. In this context, to demolish part of the ramp meant to accuse someone publicly of being incompetent at his or her work, a shameful rebuke in a shame-honour culture. I remember being asked several times if there was another course of action that would not require any demolition, but there was none. We had to demolish the ramp but we also were exposed to the possibility of hurt and a broken relationship with some leaders and members of the construction team. We decided to wait and demolish at a later date when everyone had come to peace with the decision. It was clear that no one wanted the ramp to endanger people’s lives by not taking care of the issue. Instead of using culture as an obstacle to good decision making and an excuse for inaction, we took action together and overcame shame and potential suffering.

    Paediatric Ward with the whole team

    View of the ramp

Now that I am at the end of my time in Kibuye as construction manager I can say thank you Lord for leading my steps to places of vulnerability where your spirit empowers me to take action in community and flourish.

I hope that in my journey I will gain more understanding of these words “I take pleasure in my weaknesses, and in the insults, hardships, persecutions, and troubles that I suffer for (the body of) Christ. For when I am vulnerable, then I am strong,” 2 Corinthians 12:10

7.11.20

"Let the little children come to me"

(by Jess)

It is a short Bible story that appears in three Gospels, and here is my summary: Adults think that Jesus shouldn't be bothered with kids during his tour of public ministry. But when they try to keep the kids away from him, Jesus becomes angry and says: "Let the children come to me. Don’t stop them! For the Kingdom of Heaven belongs to those who are like these children."

We read this passage during Tuesday night Bible study recently, and it was a needed reminder to me that God values me and all people, not because of how smart, good, useful, productive or mature we are. Kids are not known for leading the human race in those characteristics.

God loves kids as they are and thinks they are important enough to spend time with them and bless them. One Bible commentary says this about the end of this story in Mark 10:16, "Jesus' loving action vividly illustrated that His blessing is freely given to those who receive it trustingly. The intensive compound verb "blessed" (kateulogei, imperf., occurring only here in the New Testament) emphasizes the warmhearted fervor with which Jesus blessed each child who came to Him."

So Jesus didn't just tolerate the kids; he wholeheartedly, gladly, intentionally blessed each child.

This past year, God has given Matt and I an opportunity to see just how much he loves his kids in Burundi. Because nearly all of our work here has revolved around kids in some way (it just played out that way), we have started to notice how much He is intervening on their behalf to bless them, care for them and remind us all that they are important.

Of course the main project that brought us to Kibuye was the Pediatric Ward at the hospital. When we arrived, I was surprised to see that it was the largest building on the campus, more than twice the size of the next biggest ward. Why? Because almost half of Burundi's population is under the age of 15. And because kids are important to God.


The playground at the Peds ward was completed this week!


Another construction project that Matt immensely enjoyed was the preschool and kindergarten for the local primary school. I loved watching the design evolve to take into account the future users - very short learners! Hence the windows arranged at various heights, the benches built into windows, and the minimal use of steps. We loved seeing kids of all ages who were magnetically drawn to it and intuitively explored it. Hopefully it serves them and their teachers well! (You can see some of the new pre-school students in Jess's blogpost.) Why spend time creating such a beautiful space? Because kids are important to God.


All smiles and giggles!


My roles in Kibuye have gravitated toward serving kids, too. I've already blogged about boiling lots of eggs each week for kids who are supported by the malnutrition program at the hospital. But I also get to jump in on the occasional sickle cell clinic to color with kids. Because playtime is important, too.

Elise and I joined the med students and interns to color with about 50 kids last week. 


I've had fun connecting with the Serge kids, too. I start my weekdays with "read-to-self" time with elementary boys at KHA, and I look forward to spending time with the older girls during our weekly crochet club. 

Our current crochet project is to create a few of these octopuses to give to preemies at the hospital. Apparently the squishy arms remind babies of the umbilical cord and comfort them.


Honestly, I'm not a exactly a "kid-person" who just can't get enough of them, and yet, God is opening my eyes to see what he sees: not just their future potential, but their present value and God's image in them that is worth celebrating, serving and just plain getting to know. I am glad that this Kibuye season turned into a reminder for us of how important these little ones are to Him.

And maybe, keeping these kids in view will make me a little more like them, more ready to notice and receive God's kingdom and the unmerited blessing Jesus offers.

21.7.20

A Day In My World, Construction Management In Kibuye

(by Matt)

Quinzaine: Engineer, we need you at the 8-plex.
Me: Sure, I will be there in 15 minutes.

It's 8:00AM, and I'm still at home trying to finish a contract agreement for a project in Congo. EMI Uganda needs this contract in order to review it and send it to the client representative, who in turn will send it to the president of their organisation and to the contractor.

Twenty-five minutes have already passed since I told Quinzaine I would meet him at the 8-plex site. I don’t like to keep our foreman waiting.





While I am meeting with Quinzaine, Sadiki needs me to meet with a clay pots supplier. We need clay pots for a vertical garden at the 8-plex. But the supplier is waiting for me at the kindergarten construction site for some reason.




I meet with the clay pots supplier and we reach a deal: we are getting 130 clay pots in two weeks. That’s a lot of pots.



Pamphile: Engineer, I need screws to attach the toilet seats at the ophthalmology bathroom under construction.
Me: Give me 10 minutes, and I will be there.

On my way to Pamphile, I meet Chadrack who is working on terrazzo trial. He wants to know if he can grout the surface. I need to see it first before I can give my approval.

But first I need to stop by the doctors’ offices that we are renovating. The electrician is busy installing lights, light switches and sockets. He also happens to be the one on the crew who installs louver window frames. He asks me for the supplies to complete this task for the newly painted window frames.

Me: I’ll get those to you, please remind me later today.
I know that I also need to demonstrate how I want the materials to be used.


Finally I meet with Pamphile and attend to his queries. I do a quick tour of the work in and around the bathroom. Junction boxes are almost done, covers are being made and Pamphile has installed the hand washbasin already.



My next stop is the workshop. Chadrack is there, waiting for instructions about grouting the terrazzo floor trial he has been grinding.

The floor looks good. It appears as if our trial is a success. There are a few holes here and there and that is why we need to grout the entire surface with our own homemade grout. We will regrind and polish the floor next week on Monday.




I haven’t been to B20 yet. There is a small team of workers painting the 2nd floor ceiling and a group of masons repointing the ramp parapet wall. I stop by to check in how they are doing, and it all looks great.




Desiré: We need you at the 8-plex.
Me: I am on my way there.

Desiré is installing roof trusses at the 8-plex, and he almost done. He is now working on front porch trusses.
Desiré: How do we attach the gutters? We will end up with so many downspouts.
Me: What do you suggest?
He is a creative welder, and his idea seems innovative.
Me: Give it a try.



As I inspect the ground floor of the 8-plex, there is a group of workers staring at a tree. I realize they are preparing to cut down pine trees that are too close to the structure. They also have suggestions on the direction to make the trees fall. I call for Quinzaine to get his opinion and he seems to agree with the crew.

Me: Alright, let's do it.


John: Hey Matt, I’m at the clinic already.
Me: Cool, I’ll be there in a minute.

I sent a few guys to help John install cabinets in the eye clinic OR we renovated a few days ago. They had a questionable approach that would use nails to hang 4 very heavy cabinets. John is having a hard time communicating with them, but he is not convinced of their idea.
Me: I’ve got a few anchor bolts. They should work.
John: Sweet. Do you need my help?
Me: No, we’ve got this.

Well the cabinets are heavy, and we need help to lift them up in order to attach them to the walls. It ends up taking a long time to complete the task.

My Jess: Hey love, our sink is not working.

Calling Pamphile:
Me: Hey, stop by my place, and fix my kitchen sink.
Pamphile: Yes sir, I’m heading there right now.

It’s 2:30pm, and we have just finished hanging the cabinets.

As I head down to the 8-plex to respond to another call from Desiré, I notice that one of the trees has slightly damaged the roof eaves on its way down. It is not a big deal, but we will need to replace that section. I get concerned because we still have 6 to 7 more trees to cut down, and some of them are leaning heavily toward the compound wall.

I watch in amazement as some of these crooked trees are taken down with just a machete and a rope, but nothing is damaged. Genius!



It’s now 4pm, and I haven’t eaten lunch yet. Maybe I can stop by my place and have something.

I try to go for my last round, but I don’t have time to visit all the project sites. The 8-plex and the kindergarten sites consume most of my time.

It is 5:30pm, the end of our workday. I did not yet respond to emails or send our material orders to suppliers. But I need to refresh my mind, so I go for a bike ride and then return back home to my computer.

I’ve reached the end of this workday.